Removing Grout Haze from Limestone Kitchen Floor Tiles in Clipston, Northamptonshire

These photos are of a Limestone tiled floor which was installed in the Kitchen approximately at a property in the small parish of Clipston, which is close to the towns of Market Harborough and Daventry, three years ago. The customer was never very happy with it since it was laid as it never seemed to look clean asked me to cover over and work out what could be done.

On my initial visit I soon realised that the installer had not cleaned off all the grout from the tiles before applying the sealer. This effectively trapped the grout under the sealer and gave the whole floor a dirty appearance, this explained the problem the customer was frustrated with as she could never ever seem to get the floor looking clean.

Limestone Floor With Grout Haze Before Cleaing Clipston

This issue is known as Grout Haze or Grout Smears and is a problem we often come across where the floor has been laid without the excess grout residue being completely polished off the tiles after the grouting. Some manufacturers recommend the tiles are sealed before grouting to make it easier to polish the grout off later. After discussing how we could remedy this I issued a quote which the customer accepted, and we scheduled the work to be done.

Limestone Floor With Grout Haze Before Cleaning Clipston

Removing Grout Haze from Limestone Kitchen Tiles

I arrived on site on the arranged date, as it was a painted kitchen it was not possible to mask up the units, so I used a small hand-held polishing machine fitted with a six inch 400-grit burnishing pad to carefully clean around the edges and break through the sealant. This process was then repeated with a larger seventeen inch 400-grit burnishing pad fitted to a floor polishing machine throughout the rest of the area.

Once the original sealant had been removed using the burnishing pad the next step was to remove the Grout Haze by given the floor an acid wash with Tile Doctor Acid Gel. Being a gel, this product is easier to control than a liquid and sits on the surface where it’s needed to break down the unsightly Grout Haze. It’s left to dwell for a short period before being worked in with a special brush that is designed for this purpose. The resulting slurry is then removed with a professional wet pick up machine and the floor given a rinse with water to remove any trace of the product.

After treating the Grout Haze my next step was to refine the surface of the Limestone using a medium 800-grit and fine 1500-grit diamond encrusted burnishing pad which are applied with water and restore the polished appearance of the stone. The floor is rinsed with more water between the application of each pad to remove the slurry that is generated and then dried with the wet pickup machine.

Sealing a Limestone Tiled Kitchen Floor

I returned the following day to buff the tiles with a white polishing pad as the customer didn’t want a high shine finish which is normally achieved with the 3000-grit diamond burnishing pad, this gave a low sheen honed look as the customer had requested. The floor was then sealed with two coats of Tile Doctor Ultra-Seal which is a natural look sealer that and will protect the newly restored and polished tiles going forward.

Limestone Floor With Grout Haze After Cleaning Clipston

The customer was very happy with the results and has left the following positive feedback on our website.

‘Professional, floor looks much better’ – Vicki S, Clipston

I gave the customer some tips on maintenance and a complimentary bottle of Tile Doctor Stone Soap to enable her to keep the floor looking its best, this product is designed for the regular cleaning of polished stone floors and is pH neutral, so it won’t prematurely degrade the sealer.

Limestone Floor With Grout Haze After Cleaning Clipston

 

Source: Limestone Flagstone Cleaning and Sealing Service in Clipston, Northamptonshire

Deep Cleaning White Limestone Tiles in a Oxfordshire Kitchen

Photographs below of a White Limestone tiled kitchen floor at a house in Wallingford that was proving difficult for the owner to clean effectively. I went around to inspect the floor and could see that the sealer had worn off leaving the tiles vulnerable to dirt becoming ingrained in the pores of the stone. Once this happens it makes the job of keeping the floor clean quite difficult as you really need to get the dirt out of the pores of the stone to do it right and of course once you do dirt will soon become trapped again without a sealer in place.

Given these Limestone tiles were White the dirt was more visible than usual, so the customer was keen to have the floor deep cleaned to remove the ingrained dirt and then sealed to prevent the problem reoccurring.

White Limestone Floor Wallingford Before Cleaning White Limestone Floor Wallingford Before Cleaning

Cleaning White Limestone Kitchen Floor Tiles

To restore the floor back to its original condition I used a set of burnishing pads which are encrusted with industrial diamonds and come in different grades from coarse to very fine. Applied with a little water the coarse 400 grit pad is designed to strip the floor of dirt and old sealers whilst the remaining pads which are a finer restore the polished surface. Between each pad you need to rinse the floor with fresh water which is removed with a wet vacuum before finally being left to dry overnight.

On this occasion I found when I started with the 400 grit pad it wasn’t having the effect I was expecting and quickly established that this floor would need grinding back with a much coarser milling pad first. Fortunately I have numerous different types of pads available and was able to switch to a 50 grit milling pad which not only got rid of any remaining seal but also grinded out the ground in dirt. This does leave the stone in a rough condition so to restore the final finish I followed up with the 400 and 800 grit pads and finished with the 1500 grit pad, rinsing with water between each pad to remove the soil that is generated. It was quote a large floor, so it took two days to complete the process over every Limestone tile.

Sealing White Limestone Kitchen Floor Tiles

To seal the floor, I used Tile Doctor Ultra Seal which works by impregnates the stone occupying its pores and thus preventing dirt from becoming ingrained in there. This particular sealer doesn’t change the appearance of the stone and so leaves it with a natural look. Again, it was a large area, so it took two days to apply two coats. I then returned on day 5 to go over the whole floor with a 3000 grit polishing pad to give the floor a slight sheen.

White Limestone Floor Wallingford After Cleaning White Limestone Floor Wallingford After Cleaning

 
 
Source: Limestone Tile Cleaning and Renovation Service in Oxfordshire

Dirty and Cracked Limestone Floor Tiles Cleaned and Polished

This customer from Louth had a very dirtyLimestone tiled floor with some cracks evident installed throughout the kitchen, hallway and conservatory. It was dull and not looking it’s best so she had asked several companies in the local area to quote but they did not feel able to help. Fortunately she discovered Tile Doctor and gave us a call, naturally this sort of work is well within our ability so not only were we able to help restore the appearance but also repair the cracks at the same time.

Limestone Tiles in Louth Before Cleaning Limestone Tiles in Louth Before Cleaning Cracked

Burnishing Limestone Tiles

To resolve the surface cracks and remove the dirt from the floor we used a set of diamond encrusted burnishing pads which incidentally are a very environmentally friendly system which only requires water. The pads come is a setup of four and you start with the coarse pad which fitted to a buffing machine running on slow speed, the coarse pad removes old sealers and then you move onto the medium, fine and very fine pads until the Limestone is cleaned and polished again. The floor was washed down with clean water at this point to remove the soil generated by the burnishing process and left to dry overnight assisted by a turbo dryer.

Limestone Tiles in Louth Mid Cleaning Limestone Tiles in Louth After Cleaning Drying

Limestone Tile Sealing

The next day the floor had dried and we applied two coats of Tile Doctor Colour Grow sealer to the tiles, the sealer fills the pores of the stone making it water and resistant and will protect it from stains in the years to come, this particular sealer also lifts the natural colours in the stone.

Limestone Tiles in Louth After Sealing Limestone Tiles in Louth After Sealing Buble

The client was delighted with the results as she had nearly given up on having a nice looking floor, see feedback below which was left on our automated feedback system.

I am very pleased with the work which was completed yesterday. From my first enquiry to the completed work was excellent,
Mrs V Pedder, Tetney
 
 
Source: Stone, Tile and Grout Cleaning Service in Lincolnshire